Projects
Weichai Power
Product: FANCHU anti-rust oil-soft film
Application details:
Product name–Diesel engine metal processing engine block
Workpiece Material– cast-iron
Issues & Problems: the client needs an anti-rust oil that could be used for the workpieces’ internal storage and turnover period, but also could be used for the finished product’s long-term anti-rust protection.
Result: FanChu anti-rust oil could meet this requirement perfectly.
BYD Auto Parts
Product: FANCHU fully synthetic cutting fluid
Application details:
Product name–Scroll plate
Operation type– CNC turning, milling
Material–Cast Aluminum alloy
Concentration– 1:5 to 1:10
Water– tap water
Oil change interval–over 12 months Issues &
Problems: The previous cutting fluid is a semi-synthetic type, and the foaming problem can not be solved, affecting the workshop environment (slippery floor) and the problem of foam overflowing from the oil tank.
Result: use the fully synthetic cutting fluid, keep the same efficiency of processing, and no foam problem anymore.
HITACHI AUTOMOTIVE PARTS
Product: FANCHU Microemulsion cutting fluid
Products manufactured: Aluminum Engine Piston
Application details:
Application on–Engine piston production
Operation type–Turning, milling, drilling, and boring (The machining accuracy for the outer circle and skirt is within ±0.01mm.)
Material– Aluminum alloys
Concentration– 1:20
Water– water hardness 80~120ppm
Oil change interval– Only add new fluids, no change
Issues & Problems: In the highly competitive automotive parts manufacturing industry, a Japanese – funded power enterprise aimed to cut costs. Thus, they selected our S series to replace the original Japanese cutting fluid for processing aluminum alloy pistons. The requirement was that neither the quality nor the efficiency should be compromised to boost their competitiveness.
Result In summary, FanChu Microemulsion cutting fluid can fulfill the requirements of cost reduction and processing.
Overseas Distributor
Product: FANCHU Semi-synthetic cutting fluid
Application details:
Operation type– Cutting, turning, drilling
Material– cast iron, steel, SS, Aluminum, copper
Concentration– 1:15 to 1:20
Water– 300-500ppm water hardness
Oil change interval–12 months
Issues & Problems: The coolant used previously is not good at anti-corrosion for AL material, and their local water hardness(300-500ppm) is high, and needs better stability in hard water.
Result: After using FanChu semi-synthetic cutting fluid, it has better hard water resistance, up to 1000ppm, and no corrosion on Aluminum alloy.